Modified the mechanics a bit to be able to print everything once more.

cad/mechanics_rev5/housing/box_female.scad

@@ -26,17 +26,17 @@ use <screw_holes.scad>
 /////////////////////////////////////////////////////////////////////////////////
 
 // Set minimum angle of a fragment
-$fa = 0.5;
+//$fa = 0.5;
 // Set minimum size of a fragment
-$fs = 0.5;
+//$fs = 0.5;
 
 
 ////////////////////////////////////////////////////////////////////////////////
 // Action
 /////////////////////////////////////////////////////////////////////////////////
-color(myColor1)
+module box_female()
 {
-translate([0, 0, housing_outside_height/2])
+//translate([0, 0, housing_outside_height/2])
 //rotate([180, 0, 0])
 {
 difference()
@@ -50,8 +50,8 @@ difference()
 	cube([housing_outside_width + 1, housing_outside_depth + 1, housing_outside_height/2 + 0.01], center = true);
 	
 	// Draw cylinders for mortise joint
-	translate([0, 0, -(mortise_joint_height + allowance2)/2])
-	screw_holes(housing_inside_width + housing_thickness/2, housing_inside_depth + housing_thickness/2, mortise_joint_dia + allowance1, mortise_joint_height + allowance2);
+	translate([0, 0, -(mortise_joint_height + allowance5)/2])
+	screw_holes(housing_inside_width + housing_thickness/2, housing_inside_depth + housing_thickness/2, mortise_joint_dia + allowance1, mortise_joint_height + allowance5);
 	}
 }
 }

cad/mechanics_rev5/housing/box_male.scad

@@ -26,18 +26,18 @@ use <screw_holes.scad>
 /////////////////////////////////////////////////////////////////////////////////
 
 // Set minimum angle of a fragment
-$fa = 0.5;
+//$fa = 0.5;
 // Set minimum size of a fragment
-$fs = 0.5;
+//$fs = 0.5;
 
 
 ////////////////////////////////////////////////////////////////////////////////
 // Action
 /////////////////////////////////////////////////////////////////////////////////
-color(myColor1)
+module box_male(myColor1)
 {
-	translate([0, 0, housing_outside_height/2])
-	rotate([180, 0, 0])
+	//translate([0, 0, housing_outside_height/2])
+	//rotate([180, 0, 0])
 	union()
 	{
 		rotate([180, 0, 0])

cad/mechanics_rev5/housing/dimensions.scad

@@ -55,7 +55,7 @@ myColor1 = "DodgerBlue";
 myColor2 = "Maroon";
 
 // Lids dimensions
-lids_depth = housing_thickness/3;
+lids_depth = housing_thickness/4;
 
 echo(lids_depth=lids_depth);
  
@@ -79,9 +79,9 @@ lid_t_b_y = lid_t_b_height + lid_t_b_overlap;
 
 // Screw holes
 drill_dia_m3 = 3.2;
-drill_thread_dia_m3 = 2.5;
-drill_depth_m3 = 7;
-drill_sinking_dia1_m3 = 5.5;
+drill_thread_dia_m3 = 4; // Diameter is adopted to metal thread which will be glued inside the hole 
+drill_depth_m3 = 5.5;
+drill_sinking_dia1_m3 = 5.5 + allowance05;
 drill_sinking_dia2_m3 = 3;
 drill_sinking_height_m3 = 2; 
 
@@ -100,7 +100,7 @@ motherboard_mounting_x = motherboard_width - 2*5;
 motherboard_mounting_y = motherboard_height - 2*5;
 motherboard_mounting_d = 6;
 motherboard_mounting_h = 6;
-motherboard_mounting_drill_depth = 14;
+motherboard_mounting_drill_depth = 5.5;
 
 electronics_offset = 8;
 

cad/mechanics_rev5/housing/lid_f_b.scad

@@ -60,19 +60,19 @@ difference()
 		translate([0, 0, -lids_depth/2 + drill_sinking_height_m3/2 + 0.5])
 		screw_sinkings(lid_f_b_holes_x, lid_f_b_holes_y, drill_sinking_dia1_m3, drill_sinking_dia2_m3, drill_sinking_height_m3);
 		// Cut out drill holes in mounting cylinders
-		translate([0, -electronics_offset, (housing_thickness - lids_depth/2 + motherboard_mounting_h/2 - 0.01)])
+		translate([0, -electronics_offset, housing_thickness + motherboard_mounting_h - motherboard_mounting_drill_depth/2 - lids_depth/2 + 0.01])
                 screw_holes(motherboard_mounting_x, motherboard_mounting_y, drill_thread_dia_m3, mounting*(motherboard_mounting_drill_depth) ); 
 		// Logo 
 		// Can be turned off by setting logo to 0
-		translate([-30, 20, -lids_depth/2 - 0.01 + 3])
+		translate([-30, 20, -lids_depth/2 - 0.01 + 2])
 		rotate([180, 0, 0])
-		linear_extrude(height = logo*3)
+		linear_extrude(height = logo*2)
 		scale(1.5)
 		import("logo_taylored.dxf");
 		// Text
-		translate([-40, 35, -lids_depth/2 - 0.01 + 3])
+		translate([-40, 35, -lids_depth/2 - 0.01 + 2])
 		rotate([180, 0, 0])
-		linear_extrude(height = logo*3)
+		linear_extrude(height = logo*2)
 		text("UppSense", size = 12, font = "Liberation Sans:style=Bold");
 	}
 }

cad/mechanics_rev5/housing/main.scad

@@ -13,9 +13,13 @@
 include <dimensions.scad>
 use <dimensions.scad>
 
-// Module for raw box without any lids
-include <box.scad>
-use <box.scad>
+// Module for male part of raw box
+include <box_male.scad>
+use <box_male.scad>
+
+// Module for female part of raw box
+include <box_female.scad>
+use <box_female.scad>
 
 // Module for raw box without any lids
 include <lid_l_r.scad>
@@ -61,16 +65,23 @@ lid_l_r();
 // Lid front
 translate([0, -housing_outside_depth/2 - close*20, 0])
 rotate([90, 0, 0])
+//rotate([0, 180, 0])
 lid_f_b(1,0);
 
 // Lid back
 translate([0, +housing_outside_depth/2 + close*20, 0])
 rotate([-90, 180, 0])
-!rotate([180, 0, 0])
+rotate([0, 180, 0])
 lid_f_b(1,1);
 
 color(myColor1, 0.8)
-box();
+translate([0, 0, close*10 +0.0])
+//translate([0, 0, housing_outside_height/2])
+//rotate([0,180,0])
+box_male();
+translate([0, 0, -close*10 -0.0])
+!translate([0, 0, housing_outside_height/2])
+box_female();
 }
 }
 //translate([-200, 0, 0])

cad/mechanics_rev5/housing/main2.scad

@@ -0,0 +1,77 @@
+/////////////////////////////////////////////////////////////////////////////////
+// Main file to assemble everything.
+//
+// Author:              Maximilian Stiefel
+// Last modification:   20.07.2017
+/////////////////////////////////////////////////////////////////////////////////
+
+/////////////////////////////////////////////////////////////////////////////////
+// Includes
+/////////////////////////////////////////////////////////////////////////////////
+
+// Dimesnions
+include <dimensions.scad>
+use <dimensions.scad>
+
+// Module for raw box without any lids
+include <box.scad>
+use <box.scad>
+
+// Module for raw box without any lids
+include <lid_l_r.scad>
+use <lid_l_r.scad>
+
+// Module for raw box without any lids
+include <lid_f_b.scad>
+use <lid_f_b.scad>
+
+// Module for raw box without any lids
+include <lid_t_b.scad>
+use <lid_t_b.scad>
+
+////////////////////////////////////////////////////////////////////////////////
+// Vars
+/////////////////////////////////////////////////////////////////////////////////
+// 0 = put lids, 1 = remove lids
+close = 0;
+// Set minimum angle of a fragment
+$fa = 0.5;
+// Set minimum size of a fragment
+$fs = 0.5;
+
+////////////////////////////////////////////////////////////////////////////////
+// Action
+/////////////////////////////////////////////////////////////////////////////////
+//difference()
+//{
+union()
+{
+color(myColor1)
+{
+// Lid right
+translate([housing_outside_width/2 + close*20, 0, 0])
+rotate([0, 0, 0])
+lid_l_r();
+
+// Lid left
+translate([-housing_outside_width/2 - close*20, 0, 0])
+rotate([0, 180, 0])
+lid_l_r();
+
+// Lid front
+translate([0, -housing_outside_depth/2 - close*20, 0])
+rotate([90, 0, 0])
+lid_f_b(1,0);
+
+// Lid back
+translate([0, +housing_outside_depth/2 + close*20, 0])
+rotate([-90, 180, 0])
+lid_f_b(1,1);
+
+color(myColor1, 0.8)
+box();
+}
+}
+//translate([-200, 0, 0])
+//cube([400,400,400], center=true);
+//}

cad/mechanics_rev5/pcb/dimensions.scad

@@ -25,12 +25,12 @@ holder_bottom_side_thickness = 2;
 // LED illuminator dimensions
 led_illuminator_thickness = 2; 
 led_illuminator_dia = 12.5 - led_illuminator_thickness;
-led_illuminator_height = 15;
+led_illuminator_height = 12;
 led_illuminator_leg1_pos_y = -6.25;
 led_illuminator_leg2_pos_y = 4;
 led_illuminator_leg2_pos_x = -4.75;
 led_illuminator_leg_dia = 2.2 - allowance05; 
-led_illuminator_leg_height = 4;
+led_illuminator_leg_height = 2;
 led_pos_x = 18;
 led_pos_y = 13;
 led_illuminator_slot = 4;
@@ -44,8 +44,8 @@ drill_sinking_dia2_m3 = 3;
 drill_sinking_height_m3 = 2;
 
 // Leg dimensions
-leg_width = 4;
-leg_depth = 11;
+leg_width = 7;
+leg_depth = 13;
 leg_height = led_illuminator_height;
 leg_inner_dia = 2.5;
 leg_pos_y = 13;

cad/mechanics_rev5/pcb/main.scad

@@ -38,12 +38,12 @@ color(myColor1)
 {
 	// Glass holder
 	translate([0, 0, holder_height/2 + leg_height -0.01])
-	!translate([0, 0, holder_height/2])	
+	translate([0, 0, holder_height/2])	
 	glass_holder();
 	
 	// Legs
 	translate([glass_slide_width/2 - leg_pos_x, 0, 0])
-	legs();
+	!legs();
 	
 	translate([-glass_slide_width/2 + leg_pos_x, 0, 0])
 	rotate([0, 0, 180])