diff --git a/cad/mechanics_rev3/.dimensions.scad.swp b/cad/mechanics_rev3/.dimensions.scad.swp deleted file mode 100644 index dbf7079..0000000 Binary files a/cad/mechanics_rev3/.dimensions.scad.swp and /dev/null differ diff --git a/cad/mechanics_rev3/.oring.scad.swp b/cad/mechanics_rev3/.oring.scad.swp deleted file mode 100644 index 2a74285..0000000 Binary files a/cad/mechanics_rev3/.oring.scad.swp and /dev/null differ diff --git a/cad/mechanics_rev3/box.scad b/cad/mechanics_rev3/box.scad index e7f5192..be7abab 100644 --- a/cad/mechanics_rev3/box.scad +++ b/cad/mechanics_rev3/box.scad @@ -51,37 +51,37 @@ difference() // Top and bottom cube([lid_t_b_width, lid_t_b_height, housing_inside_height + 3*housing_thickness], center = true); - // Cut deepenings for lids + // Cut deepenings for lids // Left and right for(x = [-1, 1]) translate([x*housing_outside_width/2 - x*lids_depth/2 + x*0.1, 0, 0]) rotate([0, 90, 0]) - roundy(lid_l_r_height + lid_l_r_overlap, lid_l_r_width + lid_l_r_overlap, lids_depth + 0.2, center = true); + roundy(lid_l_r_x, lid_l_r_y, lids_depth + 0.2, center = true); // Front and back for(y = [-1, 1]) translate([0, y*housing_outside_depth/2 - y*lids_depth/2 + y*0.1, 0]) rotate([90, 0, 0]) - cube([lid_f_b_width + lid_f_b_overlap, lid_f_b_height + lid_f_b_overlap, lids_depth + 0.2], center = true); + cube([lid_f_b_x, lid_f_b_y, lids_depth + 0.2], center = true); // Top and bottom for(z = [-1, 1]) translate([0, 0, z*housing_outside_height/2 - z*lids_depth/2 + z*0.1]) - roundy(lid_t_b_width + lid_t_b_overlap, lid_t_b_height + lid_t_b_overlap, lids_depth + 0.2); + roundy(lid_t_b_x, lid_t_b_y, lids_depth + 0.2); // Screw holes // Left and right for(x = [-1, 1]) translate([x*housing_outside_width/2 - x*drill_depth_m3, 0, 0]) rotate([90, 0, 90]) - screw_holes(lid_l_r_holes_x, lid_l_r_holes_y, drill_dia_m3, 2*lids_depth); + screw_holes(lid_l_r_holes_x, lid_l_r_holes_y, drill_thread_dia_m3, 2*lids_depth); // Front and back for(y = [-1, 1]) translate([0, y*housing_outside_depth/2 - y*drill_depth_m3, 0]) rotate([90, 0, 0]) - screw_holes(lid_f_b_holes_x, lid_f_b_holes_y, drill_dia_m3, 2*lids_depth); + screw_holes(lid_f_b_holes_x, lid_f_b_holes_y, drill_thread_dia_m3, 2*lids_depth); // Top and bottom for(z = [-1, 1]) translate([0, 0, z*housing_outside_height/2 - z*drill_depth_m3]) - screw_holes(lid_t_b_holes_x, lid_t_b_holes_y, drill_dia_m3, 2*lids_depth); + screw_holes(lid_t_b_holes_x, lid_t_b_holes_y, drill_thread_dia_m3, 2*lids_depth); // O-rings // Left and right diff --git a/cad/mechanics_rev3/dimensions.scad b/cad/mechanics_rev3/dimensions.scad index 42bf764..da82408 100644 --- a/cad/mechanics_rev3/dimensions.scad +++ b/cad/mechanics_rev3/dimensions.scad @@ -6,8 +6,11 @@ ///////////////////////////////////////////////////////////////////////////////// // Allowance +allowance15 = 15; +allowance10 = 10; allowance5 = 5; allowance1 = 1; +allowance05 = 0.5; // Dimensions battery holder battery_holder_width = 53.5; @@ -28,7 +31,7 @@ pluginboard_height = 50; extra_space_magnet = 10; // Dimensions housing inside (cubic) -housing_inside_width = motherboard_width + allowance5; +housing_inside_width = motherboard_width + allowance15; housing_inside_depth = pluginboard_height + extra_space_magnet + allowance5; housing_inside_height = motherboard_height + battery_holder_height + allowance5; @@ -58,29 +61,44 @@ echo(lids_depth=lids_depth); lid_l_r_height = housing_inside_height/2; lid_l_r_width = (3/4)*housing_inside_depth; lid_l_r_overlap = (1.7)*housing_thickness; +lid_l_r_x = lid_l_r_height + lid_l_r_overlap; +lid_l_r_y = lid_l_r_width + lid_l_r_overlap; lid_f_b_width = housing_inside_width - 10; -lid_f_b_height = housing_inside_height - 10; +lid_f_b_height = housing_inside_height - 5; lid_f_b_overlap = (1.7)*housing_thickness; +lid_f_b_x = lid_f_b_width + lid_f_b_overlap; +lid_f_b_y = lid_f_b_height + lid_f_b_overlap; lid_t_b_width = housing_inside_width; lid_t_b_height = housing_inside_depth; lid_t_b_overlap = (1.7)*housing_thickness; +lid_t_b_x = lid_t_b_width + lid_t_b_overlap; +lid_t_b_y = lid_t_b_height + lid_t_b_overlap; // Screw holes -drill_dia_m3 = 2.5; +drill_dia_m3 = 3.2; +drill_thread_dia_m3 = 2.5; drill_depth_m3 = 6; +drill_sinking_dia1_m3 = 5.5; +drill_sinking_dia2_m3 = 3; +drill_sinking_height_m3 = 2; echo(drill_depth_m3=drill_depth_m3); -lid_l_r_holes_x = lid_l_r_width + (6/10)*lid_l_r_overlap; -lid_l_r_holes_y = lid_l_r_height + (6/10)*lid_l_r_overlap; +lid_l_r_holes_x = lid_l_r_width + (5/10)*lid_l_r_overlap; +lid_l_r_holes_y = lid_l_r_height + (5/10)*lid_l_r_overlap; -lid_f_b_holes_x = lid_f_b_width + (6/10)*lid_f_b_overlap; -lid_f_b_holes_y = lid_f_b_height + (6/10)*lid_f_b_overlap; +lid_f_b_holes_x = lid_f_b_width + (5/10)*lid_f_b_overlap; +lid_f_b_holes_y = lid_f_b_height + (5/10)*lid_f_b_overlap; -lid_t_b_holes_x = lid_t_b_width + (6/10)*lid_t_b_overlap; -lid_t_b_holes_y = lid_t_b_height + (6/10)*lid_t_b_overlap; +lid_t_b_holes_x = lid_t_b_width + (5/10)*lid_t_b_overlap; +lid_t_b_holes_y = lid_t_b_height + (5/10)*lid_t_b_overlap; + +motherboard_mounting_x = motherboard_width - 5; +motherboard_mounting_y = motherboard_height -5; +motherboard_mounting_d = 6; +motherboard_mounting_h = 6; // O-rings oring_channel_depth = 1.2; diff --git a/cad/mechanics_rev3/lid_f_b.scad b/cad/mechanics_rev3/lid_f_b.scad new file mode 100644 index 0000000..d810743 --- /dev/null +++ b/cad/mechanics_rev3/lid_f_b.scad @@ -0,0 +1,74 @@ +///////////////////////////////////////////////////////////////////////////////// +// Module for the front and back lid. +// +// Author: Maximilian Stiefel +// Last modification: 28.07.2017 +///////////////////////////////////////////////////////////////////////////////// + +///////////////////////////////////////////////////////////////////////////////// +// Includes +///////////////////////////////////////////////////////////////////////////////// + +// Dimesnions +include +use + +// Module to make a nice round box +include +use + +// Module for screw holes +include +use + +// Module for screw holes +include +use + + +module lid_f_b(logo) +{ +///////////////////////////////////////////////////////////////////////// +// Vars +///////////////////////////////////////////////////////////////////////// + + +///////////////////////////////////////////////////////////////////////// +// Action +///////////////////////////////////////////////////////////////////////// +translate([0, 0, -lids_depth/2]) +rotate([180, 0, 0]) +difference() +{ + // Main body for the lid + union() + { + // Logo + // Can be turned off by setting logo to 0 + translate([-47.5, 15, -lids_depth/2 + 0.01]) + rotate([180, 0, 0]) + linear_extrude(height = logo*1) + scale(0.95) + import("logo.dxf"); + // Actual lid + cube([lid_f_b_x - allowance05, lid_f_b_y - allowance05, lids_depth], center = true); + translate([0, 0, housing_thickness/2 - 0.01]) + cube([lid_f_b_width - allowance05, lid_f_b_height - allowance05, housing_thickness - lids_depth], center = true); + // Mounting cylinders + translate([0, 0, (housing_thickness - lids_depth/2 + motherboard_mounting_h/2 - 0.01)]) + screw_holes(motherboard_mounting_x, motherboard_mounting_y, motherboard_mounting_d, motherboard_mounting_h); + } + + union() + { + // Cut out cylindric holes for screws to mount the lid on the housing + screw_holes(lid_f_b_holes_x, lid_f_b_holes_y, drill_dia_m3, 2*lids_depth); + // Cut out sinking holes + translate([0, 0, -lids_depth/2 + drill_sinking_height_m3/2 + 0.5]) + screw_sinkings(lid_f_b_holes_x, lid_f_b_holes_y, drill_sinking_dia1_m3, drill_sinking_dia2_m3, drill_sinking_height_m3); + // Cut out drill holes in mounting cylinders + translate([0, 0, (housing_thickness - lids_depth/2 + motherboard_mounting_h/2 - 0.01)]) + screw_holes(motherboard_mounting_x, motherboard_mounting_y, drill_thread_dia_m3, motherboard_mounting_h + 1); + } +} +} diff --git a/cad/mechanics_rev3/lid_l_r.scad b/cad/mechanics_rev3/lid_l_r.scad new file mode 100644 index 0000000..65f755d --- /dev/null +++ b/cad/mechanics_rev3/lid_l_r.scad @@ -0,0 +1,62 @@ +///////////////////////////////////////////////////////////////////////////////// +// Module for the left and right lid. +// +// Author: Maximilian Stiefel +// Last modification: 28.07.2017 +///////////////////////////////////////////////////////////////////////////////// + +///////////////////////////////////////////////////////////////////////////////// +// Includes +///////////////////////////////////////////////////////////////////////////////// + +// Dimesnions +include +use + +// Module to make a nice round box +include +use + +// Module for screw holes +include +use + +// Module for screw holes +include +use + + +module lid_l_r() +{ +///////////////////////////////////////////////////////////////////////// +// Vars +///////////////////////////////////////////////////////////////////////// + + +///////////////////////////////////////////////////////////////////////// +// Action +///////////////////////////////////////////////////////////////////////// +rotate([0, 90, 0]) +translate([0, 0, -lids_depth/2]) +rotate([180, 0, 0]) +difference() +{ + // Main body for the lid + union() + { + roundy(lid_l_r_x - allowance05, lid_l_r_y - allowance05, lids_depth); + translate([0, 0, housing_thickness/2 -0.01]) + cube([lid_l_r_height - allowance05, lid_l_r_width - allowance05, housing_thickness - lids_depth], center = true); + echo(housing_thickness=housing_thickness); + echo(lids_depth=lids_depth); + } + + union() + { + // Cut out cylindric holes + screw_holes(lid_l_r_holes_y, lid_l_r_holes_x, drill_dia_m3, 2*lids_depth); + translate([0, 0, -lids_depth/2 + drill_sinking_height_m3/2 + 0.5]) + screw_sinkings(lid_l_r_holes_y, lid_l_r_holes_x, drill_sinking_dia1_m3, drill_sinking_dia2_m3, drill_sinking_height_m3); + } +} +} diff --git a/cad/mechanics_rev3/lid_t_b.scad b/cad/mechanics_rev3/lid_t_b.scad new file mode 100644 index 0000000..c70b82c --- /dev/null +++ b/cad/mechanics_rev3/lid_t_b.scad @@ -0,0 +1,59 @@ +///////////////////////////////////////////////////////////////////////////////// +// Module for the top and bottom lid. +// +// Author: Maximilian Stiefel +// Last modification: 28.07.2017 +///////////////////////////////////////////////////////////////////////////////// + +///////////////////////////////////////////////////////////////////////////////// +// Includes +///////////////////////////////////////////////////////////////////////////////// + +// Dimesnions +include +use + +// Module to make a nice round box +include +use + +// Module for screw holes +include +use + +// Module for screw holes +include +use + + +module lid_t_b() +{ +///////////////////////////////////////////////////////////////////////// +// Vars +///////////////////////////////////////////////////////////////////////// + + +///////////////////////////////////////////////////////////////////////// +// Action +///////////////////////////////////////////////////////////////////////// +translate([0, 0, -lids_depth/2]) +rotate([180, 0, 0]) +difference() +{ + // Main body for the lid + union() + { + roundy(lid_t_b_x - allowance05, lid_t_b_y - allowance05, lids_depth); + translate([0, 0, housing_thickness/2 - 0.01]) + cube([lid_t_b_width - allowance05, lid_t_b_height - allowance05, housing_thickness - lids_depth], center = true); + } + + union() + { + // Cut out cylindric holes + screw_holes(lid_t_b_holes_x, lid_t_b_holes_y, drill_dia_m3, 2*lids_depth); + translate([0, 0, -lids_depth/2 + drill_sinking_height_m3/2 + 0.5]) + screw_sinkings(lid_t_b_holes_x, lid_t_b_holes_y, drill_sinking_dia1_m3, drill_sinking_dia2_m3, drill_sinking_height_m3); + } +} +} diff --git a/cad/mechanics_rev3/logo.dxf b/cad/mechanics_rev3/logo.dxf new file mode 100644 index 0000000..fd52de3 --- /dev/null +++ b/cad/mechanics_rev3/logo.dxf @@ -0,0 +1,9702 @@ +999 +Inkscape export via OpenSCAD DXF Export + 0 +SECTION + 2 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+AcDbDictionary + 3 +STANDARD +350 +18 + 0 +DICTIONARY + 5 +19 +330 +C +100 +AcDbDictionary + 0 +ENDSEC + 0 +EOF diff --git a/cad/mechanics_rev3/logo.png b/cad/mechanics_rev3/logo.png new file mode 100644 index 0000000..902fdad Binary files /dev/null and b/cad/mechanics_rev3/logo.png differ diff --git a/cad/mechanics_rev3/main.scad b/cad/mechanics_rev3/main.scad index a99553e..679a38a 100644 --- a/cad/mechanics_rev3/main.scad +++ b/cad/mechanics_rev3/main.scad @@ -17,9 +17,59 @@ use include use +// Module for raw box without any lids +include +use + +// Module for raw box without any lids +include +use + +// Module for raw box without any lids +include +use + +//////////////////////////////////////////////////////////////////////////////// +// Vars +///////////////////////////////////////////////////////////////////////////////// +// 0 = put lids, 1 = remove lids +close = 1; + //////////////////////////////////////////////////////////////////////////////// // Action ///////////////////////////////////////////////////////////////////////////////// color(myColor1) +{ +// Lid left +translate([housing_outside_width/2 + close*20, 0, 0]) +lid_l_r(); + +// Lid left +translate([-housing_outside_width/2 - close*20, 0, 0]) +rotate([0, 180, 0]) +lid_l_r(); + +// Lid front +translate([0, -housing_outside_depth/2 - close*20, 0]) +rotate([90, 0, 0]) +lid_f_b(1); + +// Lid back +translate([0, +housing_outside_depth/2 + close*20, 0]) +rotate([-90, 180, 0]) +lid_f_b(0); + +// Lid top +translate([0, 0, housing_outside_height/2 + close*20]) +lid_t_b(); + +// Lid bottom +translate([0, 0, -housing_outside_height/2 - close*20]) +rotate([180, 0, 0]) +lid_t_b(); +} + +color(myColor1, 0.8) box(); + diff --git a/cad/mechanics_rev3/screw_sinkings.scad b/cad/mechanics_rev3/screw_sinkings.scad new file mode 100644 index 0000000..f1b480d --- /dev/null +++ b/cad/mechanics_rev3/screw_sinkings.scad @@ -0,0 +1,30 @@ +///////////////////////////////////////////////////////////////////////////////// +// Module for four sinking holes, that cone-shaped screw heads can sink in. +// +// Author: Maximilian Stiefel +// Last modification: 09.07.2017 +///////////////////////////////////////////////////////////////////////////////// + +module screw_sinkings(xdim, ydim, dia1, dia2, depth) +{ +///////////////////////////////////////////////////////////////////////// +// Vars +///////////////////////////////////////////////////////////////////////// + + +///////////////////////////////////////////////////////////////////////// +// Action +///////////////////////////////////////////////////////////////////////// +union(){ + for(x=[-1, +1]) + for(y=[-1, +1]) + translate([x*xdim/2, y*ydim/2, 0]) + union() + { + translate([0, 0, -depth + 0.1]) + cylinder(r = dia1/2, h = depth, center = true); + cylinder(r1 = dia1/2, r2 = dia2/2, h = depth, center = true); + } +} + +} diff --git a/cad/mechanics_rev3/shot_2 b/cad/mechanics_rev3/shot_2 new file mode 100644 index 0000000..1727ad3 Binary files /dev/null and b/cad/mechanics_rev3/shot_2 differ diff --git a/cad/mechanics_rev3/shot_closed b/cad/mechanics_rev3/shot_closed new file mode 100644 index 0000000..019248b Binary files /dev/null and b/cad/mechanics_rev3/shot_closed differ